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Four specimens should be tested: two in machine direction, and two in the transverse direction for reinforced materials The samples size is recommended to be 3 in long by 2 in wide with any copper cladding removed Two holes 0188 in in diameter are to be drilled along the centerline of the 3 in dimension and midway between the edges in the 2 in dimension, with a spacing of 1 in center to center Conditioning and test setup in oil is identical Electrodes are inserted in the holes and the samples are tested to failure at a FIGURE 1210 Dielectric 500volts/sec increase The results are reported in kilovolts (KV) strength breakdown 1254 Other Laminate Properties Other laminate properties to consider include flammability and water absorption 12541 Flammability The flammability of laminate materials is classified according to Underwriters Laboratories (UL) specifications.

All of the tests are performed using a standard test setup under an exhaust hood using a Bunsen burner as a source for the flame The categories are as follows:.

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UL-94-V-0 Specimens must extinguish within 10 sec. after each flame application and within a total of less than 50 sec. after a total of 10 flame applications. No samples are to drip

allowing an aggressive acceleration of loads up to 1,500 lbs (6,672 N) This drive utilizes two preloaded polyurethane drive wheels to transfer a motor torque from the drive module to the drive rail [14]

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flaming particles or exhibit glowing combustion that lasts for more than 30 sec. after the second flame test. UL-94-V-1 Specimens must extinguish within 30 sec. after each flame application and within a total of less than 250 sec. after a total of 10 flame applications. No samples are to drip flaming particles or exhibit glowing combustion that lasts for more than 60 sec. after the second flame test. UL-94-V-2 Specimens must extinguish within 30 sec. after each flame application and within a total of less than 250 sec. after a total of 10 flame applications. Samples may drip flaming particles or burn briefly, but no specimen may exhibit glowing combustion that lasts for more than 60 sec. after the second flame test.

In most cases, the laminator will provide results for these tests routinely In the case of new materials for which the laminator has not supplied any flammability data, it may be a good idea to check this property This does not require an elaborate test setup, and you can get a first indication by igniting a sample specimen under an exhaust hood using a lighter 12542 Water Absorption Depending on their specific molecular composition, every laminate material will absorb a certain amount of water This will happen not only during the many wet processing steps in printed circuit board manufacturing but also as a result of exposure to normal environmental conditions The absorbed moisture may change the properties of the laminate and increase the risk of blistering and delaminations during high-temperature processes such as reflow soldering The test method, according to IPC-TM-650, method 262.

1, determines the amount of water that is absorbed by a laminate material sample when immersed in water for 24 hours The test is easy to perform and the results for different laminates are readily comparable The test samples for this test need to be 2 in long by 2 in wide The thickness is not specified but should not vary widely when more than one material is characterized The edges of the samples need to be sanded smooth and copper cladding is to be removed using standard etching processes The samples are preconditioned in a drying oven for 1 hour at 105 C (221 F), cooled down to room temperature in a desiccator, and weighed immediately after removal Then the samples are placed in distilled water at 23 C It is important to place the samples on their edge to maximize the laminate area exposed to water.

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